Advanced Polymer Simulation for Cable, Duct & Extrusion Processes
Empirical Testing Solutions provides simulation and process engineering support for polymer extrusion and cable manufacturing. We help manufacturers understand material behaviour, evaluate extrusion and tooling conditions, troubleshoot process issues and make better-informed decisions before implementing production changes.
Material & Polymer Behaviour
Evaluate material flow, viscosity, temperature-dependent behaviour and processing characteristics to support material selection and process development.
Extrusion & Die Analysis
Analyse polymer flow through dies and tooling, including pressure, temperature, flow balance, pressure drop and potential flow restrictions.
Multi-Layer Cable Systems
Evaluate material distribution, layer thickness and flow behaviour in multi-layer insulation, sheathing and other cable constructions.
Cooling & Line Design
Assess cooling behaviour, temperature distribution and line conditions to support process stability and dimensional consistency.
Process Optimisation
Evaluate processing conditions, tooling modifications, material changes and scale-up scenarios to reduce trial-and-error and improve production performance.
Fiber Optic Cables
Insulation, sheathing and polymer processing.
Telecommunication Cables
Extrusion and material evaluation.
Power Cables
Insulation and high-performance extrusion.
Industrial Cables
Material and process evaluation.
Ducts & Microducts
Extrusion flow and dimensional analysis.
Infrastructure Projects
Cable and polymer-processing applications.
Simulation support for
From Application to Action
A structured approach to turn simulation insight into better process decisions.
Understand
Application • Materials • Process
Define
Data • Tooling • Operating Conditions
Simulate
Flow • Thermal • Pressure • Material Behaviour
Evaluate
Results • Limitations • Optimisation
Support
Engineering Decisions • Process Changes
Have a Polymer Extrusion, Cable or Tooling Challenge?
Share your application, materials, cable construction and process requirements with our technical team. We can assess the simulation requirements and recommend an appropriate engineering approach.